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Home: Valves: A Brief history of the Point Contact Transistor
A Brief history of the Point Contact Transistor
Including STC at Ilminster
By
Brian Prosser, curator Nortel Collection
Origins in the USA
Replica of the first
Point Contact Transistor
On June 17th 1948 John Bardeen and Walter H. Brattain filed
a patent application for a “Three Electrode Circuit Element Utilizing
Semiconductive Materials”. They were working at the Bell Telephone Laboratories
(Bell Labs) in New York
with William B. Shockley. US Patent No. 2,524,035 was granted on October 3rd 1950.
Bardeen and Brattain had claimed for “a circuit element which comprises
a block of semiconductive material of which the body is of one conductivity
type and a thin surface layer is of the opposite conductivity type, an emitter
electrode making contact with the said layer, a collector electrode making
contact with said layer disposed to collect current spreading from said emitter
electrode, and a base electrode making contact with the body of the block” and
for “apparatus as defined in claim 1 wherein the surface is of the same
chemical material as the block”. Work soon concentrated on the second of these
solutions as it offered more control over the device manufacture.
Their initial realisation comprised a triangular block of insulating
material covered at its apex with a thin gold film and bearing onto the surface
of a block of germanium, the gold film having been slit along the axis to form
the emitter and collector electrodes. The device was called a “transistor”, a contraction of transfer resistor
or possibly implying transit time in line with varistor or thermistor. The
British used the term “crystal valve” which was said to define “a semiconductor
device comprising one or more p-n junctions”.
Developments in the UK
LS736 Point Contact Transistor
The first British transistor was made in the laboratories of the
Standard Telephones and Cables (STC) factory at Ilminster in Somerset. The first devices to be manufactured
in any quantity were Types LS736 and LS737. Competition to commercialise the device was intense. Several designs
were tried including a coaxial arrangement, with the two electrodes bearing on
a central concave wafer, and a wedge arrangement with a tapered wafer fixed
between two small plate electrodes. Eventually the single wafer having two
whisker electrodes bearing upon it emerged as possibly the easiest and most
robust to manufacture consistently.
Much effort was put into developing the germanium crystals and
the whisker materials. However the crucial factor was the matter of
electroforming the two electrodes, termed the emitter and the collector, to
create the required n-type and p-type layers within the dice which was itself
the base electrode. This was done by passing pulses of quite high currents
through the electrodes, either whisker to whisker or individually from whisker
to base. The collector in particular often required some hundreds of milliamps.
The effect of the current was to inject impurities and to alter the crystal
structure of the germanium.
T. R. Scott, at that time Managing Director of Standard
Telecommunication Laboratories (STL), the main research laboratories of STC
located in Enfield, Middlesex, describes in his book “Transistors and Other
Crystal Valves” (1955) the large amount of work that went on to develop a
marketable product. In the USA
the effort was arguably led by Western Electric. Both STC and Western Electric
were primarily interested in electronic switching applications. At this time
state-of-the-art devices were STC Type 3X/100N and 3X/101N , Western Electric
Type 2A and RCA Types 2N32 and 2N33.
Junction Transistors
Synthetic Germanium
In 1949 Shockley had predicted the junction transistor and this was
realised in 1951 (US Patent 2,569,347). This device was more reproducible than
the point contact designs. Despite this Scott, in 1955, predicts that “on the
whole the prospects (for point contact transistors) are quite bright". This
was not to be. The capabilities of junction transistors in terms of
frequency response and power handling, amongst other properties,
resulted in
their universal adoption. By 1959 the point contact transistor hardly
warrants
a mention by K. W. Cattermole, also of STL, in his book “Transistor
Circuits”. STC produced junction transistors the first being the LS828.
It is often said that it took forty years to put a second cat’s whisker
onto a crystal with the known spectacular results. It then took only forty
minutes to put a third cat’s whisker onto the crystal but that was not a
success!
Note on the STC/Western Electric Relationship.
When the International Telephone and Telegraph Corporation (ITT)
purchased the International Western Electric Company in 1925 much of the
culture remained. The lettering of the new STC logo was in the “flash”
characters, many of the senior staff continued to serve and some numbering
systems were to survive for decades. The agreement covered continuing exchange
of patent and technical manufacturing information in telegraphy and telephony.
However, as the political situation developed in Europe in the early
1930s, STC as part of the multi-national ITT, which had large operations in Germany, was
sometimes viewed with caution or even suspicion. STC and Western Electric drew
apart and in some areas such as semiconductor manufacture became competitors. In 1952 they did however conclude an agreement in semiconductors and
with the British Post Office and other manufacturers embarked on a project to
design and build a model electronic exchange.
STC at
Ilminster
Illminster was an old rope works which STC took over in 1940 when it was
necessary to move the valve manufacturing plant out of London,
it was at North Woolwich, to the safety of the
countryside. This plant made the high power valves so essential at the time.
Thankfully it survived the war and went on making valves, thermistors and
semiconductor devices until its closure in 1960.
More Semiconductors and Valves from the Museum of Technology
© The Museum of Technology,
the Great War and WWII, 2010